EBM Industrial 3d Printer

Arcam EBM A2X

The Arcam A2X system is designed for production of functional parts within aerospace, as well as general industry for a wide range of materials. It is also used at important universities and research institutes worldwide.

EBM machines from Arcam EBM create dimensionally accurate parts quickly and efficiently by utilizing a high-power electron beam for high melting capacity and productivity. The Arcam EBM process takes place in vacuum and at high temperature, resulting in stress-relieved components with material properties better than cast and comparable to wrought material.

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Arcam EBM A2X


FOR MATERIAL AND PROCESS DEVELOPMENT

The Arcam EBM A2X machine is appreciated for material studies because it operates in a vacuum which provides a clean & controlled environment & minimizes the risk of contamination. Using electrons as energy carriers, provides deep energy penetration & low reflection in the powder.

Arcam EBM has a long experience of material development & has today tested & build with over 40 materials, many of them together with customers. You can benefit from this experience through our training & consultancy services.

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For Academia & Research Institutes the A2X is delivered with Development mode, after suitable training. This makes it possible to control more machine & process parameter settings in the machine software for advanced process development.

The build chamber of the Arcam A2X is specifically designed to withstand extremely high process temperatures over 1100° C. Building at elevated temperatures, eliminates residual stress and ensures superior material properties. This opens the door for unique possibilities to additively manufacture crack prone materials such as Titanium Aluminide.

The A2X system offers low operational cost, low cost of consumables, efficient reuse of powder and low powder cost. The A2X comes with a durable and robust filament as an energy source which endures the stresses that material development can entail.


Electron Beam Power

3000 W

Build volume

200 x 200 x 380 mm (x,y,z)


Highlight:


  • Ideal platform for material development and research
  • High process temperatures
  • Open software for process development

Available Materials:


  • Arcam EBM Ti6Al4V Grade 5, P-Material
  • Arcam EBM Ti6Al4V Grade 23, P-Material
  • Arcam EBM Nickel alloy 718, D-Material
  • Arcam EBM TiAl, D-Material

Process temperatures up to 1100° C

The build chamber of the Arcam A2X is specifically designed to withstand extremely high process temperatures, up to 1100° C. This makes it particularly useful for manufacturing components in TiAl and Inconel 718. In addition to production, the Arcam A2X is very well suited for research and process development for new materials. Arcam has an open material strategy that can actively support customers working with their process development. The Arcam A2X is ideal for this purpose.

Since the Arcam A2X system is designed to process titanium alloys as well as materials that require elevated process temperatures, such as titanium aluminide and Inconel, it is well suited for both production and materials R&D. This EBM® platform offers a build envelope of 200x200x380 mm.

Superior material properties

The Arcam A2X system can deliver a beam power of up to 3000 W and maintain a scan speed that allows melting at multiple points simultaneously. The vacuum system is designed to maintain a vacuum level of 1x10-5 mBar or better throughout the entire build cycle. This, combined with elevated temperatures, eliminates residual stress and ensures superior material properties.


High productivity
Large build volume
High process temperatures
Easy-to-use operator interface


Max. build size : 200 x 200 x 380
Max. Beam power : 3000 W
Cathode type : Tungsten filament
Min. Beam diameter : 250 μm
Max. EB translation speed : 8000 m/s
Active cooling : No
Vacuum base pressure: 5 x 10-4 mbar (chamber pressure before start of process)
Build atmosphere : 2 x 10-3 mbar (partial pressure of He)
He consumption, build process : 1 litre/h
He consumption, build cool down : 50-75 litres/build cycle
Power supply : 3 x 400 V, 32 A, 7 Kw
Size : 1850 x 900 x 2200 mm (W x D x H)
Weight : 1700 kg
CAD interface Standard : STL

Research & Development

Research & Development is a very crucial part of many industries as well as markets, it has its own benefits. Manufacturers and firms need to ensure that their products constantly evolve and meet the ongoing trends, changing market demands, challenging competition, varying consumer requirements and at the same time be cost efficient.

Read More
Automobiles

The main driver in 3D printing for vehicles is not printing the entire vehicle, but a move to 3D printing tooling and end-use parts. According to SmarTech, prototyping has only penetrated automotive prototyping by 15% to 20%. Ford, for example, has been 3D printing prototypes for over 20 years to decrease design time.

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Medical
Aerospace
Batch Manufacturing in Aerospace
Batch Manufacturing in Medical
General Engineering

Arcam Q20plus Gallery
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EBM technical paper


Electron beam melting (EBM) technology has the power to help businesses build the next generation of applications, today. Offering high productivity and lower cost per part, EBM is an innovative technology for manufacturing in the orthopedic implant and aerospace industries.

Request An Exclusive Technical Presentation

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Additive Benefits for Medical & Orthopedic Industry


Design freedom for medical implants

Additive Manufacturing provides you the flexibility to customize the implant for patient needs, achieve desired mechanical properties, and ease surgery.

Medical implant complexity

You can add features to increase functionality and effectiveness of the implant without increasing production steps or costs.

Mechanics of the body

You can design porosity and pore size, as well as interconnectivity of trabecular structures to allow for enhanced initial fixation and bone ingrowth.

One medical implant

AM enables integrated trabecular structures that reduce risk of delamination and simplify the supply chain because the implant is made in one step—and one part.

Flexible and efficient production

AM is suitable for both serial production and manufacturing of mixed implant designs and sizes, without the need for change in hardware configuration. This allows for minimal waste and high productivity.


Applications


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Joint implants

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Cranio-Maxillofacial implants

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Spinal implants

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Surgical instruments


Case Studies


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Engine Casing

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Complex Structures

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Turbofan Engine

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B2B 3D Printers and 3D Printing Solutions


Incorporated in the year 2013, Lodestar Innovations Pvt. Ltd. is a professional company engaged in providing B2B 3D printers and 3D printing solutions to specialized industry verticals such as Aerospace & Defense, Jewelry, and Medical & Engineering.

With the necessary licenses to Import, Sell and Service Industrial Grade 3D Printers, the team at Lodestar Innovations Pvt. Ltd. has the experience and thorough understanding of what exactly are the needs of their clients and the recommended solutions are customized to their specific requirement. Further, our engineers have more than 15 years hands on experience on industrial scale 2D printers and 3D printers.

Prior to establishing the company, the promoters have had extensive experience in selling high value capital equipment with companies like Agfa, Efi, Oce, Canon etc and also have led some established MNCs at international levels. We have more than 100 installations around the world.

Our team will assist you with the installation process. We stand behind our high precision 3D printers and are here to support your success. Every 3D printer comes backed by our unmatched customer service and a global network of technical support specialists.

Contact us for printer, application, installation or support.

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