EBM Industrial 3d Printer

Arcam EBM Q10plus

The Arcam EBM Q10plus is our electron beam machine originally designed for cost-efficient production of orthopedic implants. It has a small footprint & features a high resolution & optimized surface finish.

Electron beam melting (EBM) technology has the power to help businesses build the next generation of applications, today. Offering high productivity & lower cost per part, EBM is an innovative technology for manufacturing in orthopedic implant & aerospace industries.

Meet the machine designed specifically for the medical industry

The Q10plus is a metal additive manufacturing machine that uses electron beam melting technology for manufacturing of medical parts. Utilizing a high-temperature vacuum environment allows for the processing of reactive materials and reduces residual stresses and porosity. The unique stacking ability of the Arcam EBM Q10plus maximizes the capacity of the build chamber and enables efficient production of orthopedic parts.



Arcam EBM Q10plus


For orthopedic implants, size of build area is designed to allow for optimal stacking of most common implant types. The build chamber interior is developed for easy powder handling & fast turn-around times. The Q10plus is particularly ideal for production of high volume, press fit implants with advanced trabecular structures as derived from CT scans of individual patients.

The machine includes Arcam EBM xQam™ technology for high precision autocalibration, powerful software platform & electronics for efficient & accurate beam control.

The Q10plus has Arcam EBM LayerQam™, our camera-based monitoring system for inline part quality verification. The Q10plus is delivered with powder recovery system for efficient powder handling.

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Electron Beam Power

3 kW

Build volume

200 x 200 x 180 mm (W x D x H)


Highlight:


  • High resolution of built parts
  • Small footprint
  • Arcam xQAM™ for high precision autocalibration
  • Arcam LayerQam™ for build verification
  • Efficient powder handling

Available Materials:


  • Arcam EBM Ti6Al4V Grade 5, P-Material
  • Arcam EBM Ti6Al4V Grade 23, P-Material
  • Arcam EBM CoCr, D-Material (Machine v1.0)
  • Arcam EBM Ti Grade 2, D-Material (Machine v1.0)
  • Arcam EBM Pure Copper, D-Material

Higher Productivity

Higher productivity In addition to enhanced precision and process robustness, Arcam EBM Q10plus offers high productivity. This is made possible by many important new features, including groundbreaking Arcam xQamtm technology for high precision autocalibration, a powerful new software platform and electronics for efficient and accurate beam control.

Standard implants

Arcam EBM® technology is a cost-efficient process for manufacturing both press-fit implants and cemented implants. Solid and porous sections of the implant are built in one process step, eliminating the need for expensive secondary processes for applying traditional porous materials. This also ensures structural continuity between the solid and porous sections. In addition, you can manufacture all porous implants for augments, wedges, blocks, etc.

Automatic and Intelligent

Highly automatically processing and simple reprocessing Can remote control in the same local area network Voice and SMS remind. Online laser inspection with auto-setting parameter; auto scanning path; liquid level auto control.

Patient-specific implants

Arcam EBM® technology offers a direct “CAD to Metal™” process allowing production of patient-specific implants using data derived from Computed Tomography (CT). The CT data is used to create an exact CAD model of the desired implant. This CAD model is then used by the Arcam EBM® machine to build the actual part. It’s as easy as that.


The Arcam EBM Q10plus features:

Easy-to-use operator interface
Latest generation EB gun
Arcam EBM xQam™ for high precision autocalibration
Arcam EBM LayerQam™ for , Quality Control of each layer
Powder Recover System for Efficient powder handling
Software adapted to volume production


Max. build size : 200 x 200 x 180 mm (W x D x H)
Max. Beam power : 3000 W
Cathode type : Single crystalline
Min. Beam diameter : 140 μm
Max. EB translation speed : 8000 m/s
Active cooling : Water-cooled heat sink
Min. Chamber Pressure: 5 x 10-4 mbar (chamber pressure before start of process
Build atmosphere : 4 x 10-3 mbar (partial pressure of He)
He consumption, build process : liter / hour
He consumption, build cool down : 50-75 liters / build
Power supply : 3 x 400 V, 32 A, 7kW
Size : 2060 x 1066 x 2608mm (W x D x H)
Weight : 1681 kg
CAD interface Standard : STL

General Engineering

When engineering challenging designs, 3D printing let’s you try new prototypes, address problems and find solutions as you go, all in a matter of hours. It also allows you to work with complex internal structures and geometries, something traditional methods just can’t offer.

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Medical

Perhaps the most immediate and life-affirming industries currently benefiting from 3D printing are the medical industries. The most common application may be the use of a patient’s medical imaging data, such as a CT scan, to create a 3D-printed medical model.

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Batch Manufacturing In Medical

Arcam Q10 Plus 3D printer Gallery
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From Powders to Spinal Cage Production


Download our white paper now to understand the benefits of producing spinal implants using additive manufacturing.

Request An Exclusive Technical Presentation

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Additive Benefits for Medical & Orthopedic Industry


Design freedom for medical implants

Additive Manufacturing provides you the flexibility to customize the implant for patient needs, achieve desired mechanical properties, and ease surgery.

Medical implant complexity

You can add features to increase functionality and effectiveness of the implant without increasing production steps or costs.

Mechanics of the body

You can design porosity and pore size, as well as interconnectivity of trabecular structures to allow for enhanced initial fixation and bone ingrowth.

One medical implant

AM enables integrated trabecular structures that reduce risk of delamination and simplify the supply chain because the implant is made in one step—and one part.

Flexible and efficient production

AM is suitable for both serial production and manufacturing of mixed implant designs and sizes, without the need for change in hardware configuration. This allows for minimal waste and high productivity.


Applications


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Joint implants

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Cranio-Maxillofacial implants

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Spinal implants

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Surgical instruments


Case Studies


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MT Ortho harnesses additive technology to manufacture customized prostheses for cranioplasty and bone cancer patients

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Reimagining knee replacements with additive technology and artificial intelligence


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Scaling for growth



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B2B 3D Printers and 3D Printing Solutions


Incorporated in the year 2013, Lodestar Innovations Pvt. Ltd. is a professional company engaged in providing B2B 3D printers and 3D printing solutions to specialized industry verticals such as Aerospace & Defense, Jewelry, and Medical & Engineering.

With the necessary licenses to Import, Sell and Service Industrial Grade 3D Printers, the team at Lodestar Innovations Pvt. Ltd. has the experience and thorough understanding of what exactly are the needs of their clients and the recommended solutions are customized to their specific requirement. Further, our engineers have more than 15 years hands on experience on industrial scale 2D printers and 3D printers.

Prior to establishing the company, the promoters have had extensive experience in selling high value capital equipment with companies like Agfa, Efi, Oce, Canon etc and also have led some established MNCs at international levels. We have more than 100 installations around the world.

Our team will assist you with the installation process. We stand behind our high precision 3D printers and are here to support your success. Every 3D printer comes backed by our unmatched customer service and a global network of technical support specialists.

Contact us for printer, application, installation or support.

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